A composite Fluid Highway pipe on the test rack at Long Pipes' New Mexico facility, aimed toward the Organ Mountains
The Fluid Highway®

Pipeline, rebuilt for distance.

A continuous composite pipeline system that carries water, gas, oil and slurry farther, lighter, and with a fraction of the carbon of steel or HDPE.

See the technology
¼the weight of steel
the carbon footprint
2 kmsingle continuous length
Est. 2008Singapore
Singapore + New MexicoEngineering & manufacturing
56 patent documentsComposite pipe IP
First commercial sales 2022US joint venture
Under new ownershipRecapitalised 2025
A new chapter

Proven technology.
New momentum.

Long Pipes International is the company behind The Fluid Highway® — a continuous composite pipeline engineered to move liquids and gases more efficiently, safely and affordably across long distances.

At the end of 2025 the business was acquired by its long-term investor: recapitalised, refocused, and placed under new management with a single mandate — to commercialise The Fluid Highway® at scale.

We work alongside project owners, engineers and regulators to design pipeline systems with fewer joints, simpler logistics and lower lifecycle cost. The principle is simple: infrastructure should be faster to deploy, easier to maintain, and more resilient for the people and industries it serves.

Continuous composite pipe running the length of the curing line at the New Mexico plant
Las Cruces, NM  ·  continuous production line
The Fluid Highway®

Three layers.
One seamless pipe.

Not a coating on steel — a purpose-built composite. A seamless thermoplastic liner, structural glass reinforcement, and a weatherproof outer casing, built up continuously into a pipe that resists corrosion from the inside out.

FLOW Ø 300–500 MM
  • 01

    Thermoplastic inner liner

    A seamless, continuous polyurethane or nylon liner — fused from multiple layers, not sprayed. Isolates the contents and resists saline water, hot brine, hydrogen sulphide and aggressive chemicals.

    0.50 mm · seamless
  • 02

    Glass reinforcement

    Resin-impregnated fibreglass engineered for strength in both the axial and circumferential directions. Layers are added to match the design pressure — typically four to five for service up to 25 bar.

    4–5 layers · >30 bar
  • 03

    Protective outer casing

    A premium spread-coated PVC skin with UV stabilisers and fire-retardant inhibitors. Self-extinguishing, and field-proven through more than ten years of direct sun exposure without degradation.

    UV · self-extinguishing
Why it changes the game

Engineered advantages

Up to 75% lighter

Around a quarter of the mass of comparable steel or HDPE — minimal heavy lifting gear on site.

Corrosion-proof bore

The plastic liner means no internal corrosion, no cathodic protection and no voltage mitigation.

Fewer joints

Made in long single lengths — up to 2 km in the field — cutting joints, leak paths and install time.

Temperature tolerant

Handles extremes and rapid swings with no brittle fracture and no derating for temperature or hydrocarbons.

Simpler logistics

Far more pipe per truck. For 600 km, the raw-material containers replace thousands of pipe loads.

Leak-resistant

The impermeable liner restricts gas permeation — important for methane, CO₂ and future hydrogen.

Above-ground ready

Suitable for above-ground runs, with thermal expansion behaviour similar to steel.

Cost effective

Speed and simplicity in production plus transport savings add up to competitive delivered cost.

Where it works

Built for the hardest fluids to move

Suited to most pipeline segments — with the strongest fit where corrosion, distance and weight make conventional pipe expensive to lay and maintain.

01 · Energy

Produced water

The high-volume wastewater of shale oil and gas — often several times the oil produced by volume.

Priority segment
02 · Energy

Oil & gas

Low-pressure gas and oil lines, including coal-seam and shale gas across North America and Australia.

Priority segment
03 · Resources

Slurry

A premium option for abrasive slurry transport, with real construction savings over the run.

Strong fit
04 · Water

Saline & hot brine

The polyurethane liner shrugs off saline water and hot brine that corrode metal pipe.

Strong fit
05 · Water

Process & produced

Industrial process and produced-water transport, including the West Texas basins.

Priority segment
06 · Water

Wastewater

The liner resists attack from wastewater, making long transport runs a natural fit.

Strong fit
07 · Water

Potable & irrigation

Long overland potable and irrigation mains where low weight and few joints win.

Selective
08 · Future

Hydrogen

An impermeable liner positions The Fluid Highway® as a candidate pipe for hydrogen transport.

In development
09 · Future

CO₂ & carbon

Restricted permeation and corrosion resistance suit wet CO₂ and carbon-transport duty.

In development
Sustainability

A lighter line, a lighter footprint

In a University of Sydney assessment of a 600 km pipeline, The Fluid Highway® carried a fraction of the carbon of steel and HDPE — driven largely by the trucks it takes off the road.

Production CO₂ — 600 km pipeline (relative)
The Fluid Highway®1.0×
HDPE2.5×
Steel3.0×

Source: “Environmental Assessment of Different Long-Distance Water Transportation Schemes,” University of Sydney, commissioned by Long Pipes. Captures raw materials, manufacture, delivery, construction and operation.

0truckloads of materials to site — vs 2,240 for steel and 4,900 for HDPE
0lighter than steel of equal performance — fewer roll-off and handling risks
0years of direct sun exposure on the outer casing with no degradation
Manufacturing

Made in New Mexico.
Built for the field.

Our US joint venture in Las Cruces produces pipe in 50 ft factory lengths — and the same process can run continuously on the construction site in single lengths up to two kilometres.

At a glance

Specifications

Diameter range300–500 mm outside diameter today, with a development roadmap toward 1000 mm.
LengthUp to 2 km continuous when manufactured in the field; up to 20 m / 50 ft in standard factory lengths.
Mass11 kg/m for a nominal 300 mm pipe — roughly one quarter of comparable steel and polyethylene.
Max. operating pressure325 mm OD with four glass layers tests above 30 bar; target segments generally run ≤ 25 bar.
Inner linerSeamless thermoplastic polyurethane or nylon, 0.50 mm, fused continuous — not sprayed.
ReinforcementResin-impregnated fibreglass, layered to the design pressure (typically 4–5 layers).
Outer casingSpread-coated PVC with UV stabilisers and fire-retardant inhibitors; self-extinguishing.
JointingShouldered adhesive couplings as standard; factory flanges available; rubber-ring collars in development.
Suitable mediaPotable & saline water, wastewater, produced & process water, slurry, low-pressure gas & oil.
Get in touch

Let’s talk about your pipeline

Whether you’re moving produced water across a basin or scoping a long overland main, our team can help you assess fit, pressure class and delivery.

Singapore — HQ

Long Pipes International Pte Ltd
1 Coleman Street, #10-01
The Adelphi, Singapore 179803

United States

Long Pipes USA
Las Cruces, New Mexico
United States of America

Email

info@longpipes.com
Singapore & USA

Phone

+65 6339 8322
Singapore & USA